Intelligent distillation solutions represent the pinnacle of technological advancement in distillation apparatus, catering to diverse industrial needs. These systems integrate state-of-the-art technology, ensuring unparalleled precision, efficiency, and safety in distillation processes.
Labotech offers an array of sophisticated solutions, including the Intelligent Integrated Distillation Apparatus – Optima 6/6+, renowned for its seamless integration of smart controls that regulate temperatures with utmost precision. Similarly, the Intelligent Full Glass Distillation Apparatus – R6 exemplifies excellence through its use of high-grade glass components and intelligent temperature control, offering a comprehensive, transparent view of distillation processes.
Classes and Types of Intelligent Distillation Solutions
Intelligent Integrated Distillation Apparatus – Optima 6/6+
- This apparatus integrates smart controls for precise temperature regulation and process automation.
- Features multiple sensors for real-time monitoring, ensuring efficient distillation.
Product features:
- Unattended: The system automatically completes heating, peeling, temperature control, compressor refrigeration, cooling water circulation and distillation end point determination.
- Heating module: Using advanced far-infrared ceramic radiation heating technology, no open flame, low power consumption, high efficiency, long life, uniform heating, not easy to explode, and good corrosion resistance. The heating components can be controlled individually without interfering with each other. Single channel control and all six channels can be controlled. Single channel power 500W, total power 3000W.
- Cold water circulation module: It can have built-in/ external compression refrigeration components, and the cooling water source is in a closed loop without external tap water. It can meet the condensation work under various working conditions. It is simple to operate, flexible to use, and has good refrigeration effect.
- One-click self-cleaning: The distillation instrument has a built-in automatic cleaning pump. There is no need to disassemble the bottle. After the experiment, the distillation pipeline can be cleaned directly with one click, which is convenient, fast, safe and efficient.
- Distillate liquid anti-suck back: When the distillate reaches the end point, the distillate outlet is automatically locked, and the built-in suck back valve automatically opens, ensuring accurate weighing and anti-suck back prevention.
- Distillation Dual Mode:
- Weighing distillation: Use a high-precision weighing end-point detection module with a measurement accuracy of 0.1g, and the distillation will automatically stop at the end of the distillation.
- Timing distillation: distillation according to the set time, and it will be automatically stopped when the time is reached. Two modes can be selected arbitrarily, and the distillation mode of each unit can be set independently.
- Precision distillation: When distillation reaches the set amount, the liquid outlet is automatically locked. Prevent excessive distillation due to residual heating and ensure accurate distillation without excessive distillation.
- External LCD touch screen: The display screen is placed externally on the instrument. It is easy to take and can effectively prevent corrosion of the display screen by spilled liquid.
Intelligent Full Glass Distillation Apparatus – R6
- Utilizes high-quality glass components and intelligent temperature control for accurate and safe distillation.
- Offers a complete, transparent view of the distillation process.
Product features:
- Unattended: The system automatically completes heating, peeling, temperature control, compressor refrigeration, cooling water circulation and distillation end point determination.
- Heating module: Using advanced far-infrared ceramic radiation heating technology, no open flame, low power consumption, high efficiency, long life, uniform heating, not easy to explode, and good corrosion resistance. The heating components can be controlled individually without interfering with each other. Single channel control and all six channels can be controlled. Single channel power 500W, total power 3000W. Power can be changed in real time.
- Software operation: Embedded 7inches high-definition touch LCD screen, beautiful and elegant. • Distillate anti-suck back: One-way valve anti-suck back protection, The customized glass condensation tube has a built-in glass one-way valve. When the instrument automatically stops heating, it avoids backdraft caused by internal negative pressure caused by cooling of the flask.
- Three modes of distillation:
- Weighing distillation: Use a high-precision weighing end-point detection module with a measurement accuracy of +0.1g, and the distillation will automatically stop at the end of the distillation.
- Timing distillation: steam according to the set time, and automatically stop steaming when the time is reached. Weighing + timed distillation: The weighing weight and time can be set at the same time. When the end point is reached, the distillation will automatically stop. Three modes can be selected arbitrarily, and the distillation mode of each unit can be set independently
- Automatic precision distillation: The screen dynamically displays the current working status in real time. When the distillation amount reaches the set value, it automatically stops heating and buzzes an alarm.
Sulfur Dioxide Titration Apparatus – Optima – M4/M6/MH6
- Specialized apparatus designed for sulfur dioxide titration, incorporating intelligent features for meticulous analysis.
- Enables accurate and efficient determination of sulfur dioxide levels.
Product features:
- Unattended: The system automatically completes heating, distillation, temperature control, cooling water circulation, distillation endpoint determination, and stirring steps.
- Heating Module: It adopts advanced far-infrared ceramic radiation heating technology, which does not involve open flames. It has the advantages of low power consumption, high efficiency, long lifespan, uniform heating, resistance to boiling, and excellent corrosion resistance. Each heating component can be controlled individually without interference, allowing for single-channel independent control or simultaneous control of four/six channels. The power of a single channel is 500W, The total power is 2000W/3000W, and the power can be changed in real-time.
- Cooling Water Circulation Module: External Cold Water: The cooling water source operates in a closed-loop system, without the need for external water supply, meeting the condensation requirements under various working conditions.
- Anti-backflow of Receiving Liquid: When the receiving liquid reaches the preset end point, the nitrogen gas does not automatically shut off, effectively preventing the problem of backflow of the receiving liquid.
- Receiving Mode: Timed Distillation: Distillation is carried out based on a preset time. The distillation process automatically stops when the set time is reached.
- Nitrogen Gas Control System: The system automatically controls the opening of the nitrogen gas without the need for manual operation. The instrument is equipped with a built in flow control device that can accurately adjust the nitrogen gas flow rate. It can also be connected to a nitrogen gas generator for operation.
- Built-in Magnetic Stirring: The instrument is equipped with a built-in magnetic stirring function. It can be easily activated and controlled through the screen interface. Withjust aclick, the magnetic stirring can be started, and the stirring speed can be adjustedasdesired.
- External LCD Touch Screen: The display screen is located externally on the instrument
body, making it easy to access and effectively protecting the screen from corrosives pills. - Automatic Acid Addition: The system enables precise and quantitative acid addition, ensuring thorough reaction and minimizing errors. It includes features such as low liquid level warning, automatic bubble filtration, and acid addition accuracy of ±0.1mL with are peat ability of less than 1%.
Multi-Function Cooling Bath Distillation Apparatus – Optima-W4
- Versatile apparatus combining distillation and cooling functions, featuring intelligent controls for multi-purpose applications.
- Ensures rapid cooling alongside precise distillation processes.
Product features:
- Heating Module: It adopts advanced far-infrared ceramic radiation heating technology, without open flames, low power consumption, high efficiency, long lifespan, uniform heating, and resistance to boiling and corrosion. Each heating component can be controlled separately without interference, allowing for individual control of a single channel or simultaneous control of all six channels. The power of a single channel is 500W, with a total power of 2000W.
- Cooling Water Circulation Module: External Cold Water: The module operates on a closed-loop cooling water system, eliminating the need for external water supply. It is designed to meet the condensation requirements in various working conditions. The module is user-friendly, easy to operate, flexible to use, and provides excellent cooling performance.
- Refrigeration Module: It utilizes high-efficiency semiconductor refrigeration modules capableof
achieving temperatures as low as -30°C. This module is suitable for ultra-low-temperaturestorageand effectively prevents the evaporation of distillate. - One-Click Cleaning Function: The distillation apparatus is equipped with a built-in automatic cleaning pump, eliminating the need to dismantle the bottle. After the experiment is completed, you can directly initiate the one-click cleaning of the distillation pipeline. This feature is convenient, quick, and ensures high efficiency and safety.
- Anti-backflow of Distillate: When the distillate reaches the pre-set endpoint, the outlet of the distillate is automatically locked, and simultaneously, the built-in backflow valve is automatically opened.
- Dual Mode Distillation: The instrument utilizes a high-precision liquid level sensor to automatically detect the height of the liquid level in the receiving flask. It automatically stops the distillation process when the distillation reaches the endpoint.
- Timed Distillation: The distillation process is based on a preset time. The distillation continues until
the set time is reached, and it automatically stops the distillation process at that time. - Intelligent Human-Machine Interaction: The distillation apparatus is equipped with six built-in distillation methods, allowing you to directly select a method without the need for frequent data in put. Additionally, you can customize and save methods according to your experimental requirements for future use.
- Automatic Precise Distillation: After the distillation volume reaches the desired quantity, the distillate outlet is automatically locked to prevent excessive distillation due to residual heat. This feature ensures precise distillation without over-distillation.
- External LCD Touch Screen: The display screen is located externally on the instrument body, making it easy to access and effectively protecting the screen from corrosive spills.
Where are Intelligent Distillation Solutions Utilized?
These cutting-edge solutions find their footing across a spectrum of industries, notably in pharmaceuticals, chemical engineering, research laboratories, and more. Their utilization is pivotal in processes mandating precise substance separation, purification, and analysis.
Applications of Intelligent Distillation Solutions
- Pharmaceutical Industry: Vital for pharmaceutical synthesis, purification of active compounds, and ensuring the quality of final products.
- Chemical Engineering: Essential in refining chemicals, separating components, and producing high-purity substances for various applications.
- Research Laboratories: Integral for conducting experiments, isolating compounds, and analyzing substances with utmost precision.
- Petrochemical Sector: Crucial for separating and purifying raw materials, contributing to the production of refined fuels and chemicals.
- Environmental Analysis: Used in environmental research for analyzing pollutants, purifying water, and ensuring environmental safety.
- Food and Beverage Industry: Employed for extracting flavors, purifying components, and ensuring the quality of food and beverage products.
- Cosmetics and Perfumery: Essential in extracting and purifying natural components for cosmetics and perfumes, ensuring high-quality end products.
- Academic Institutions: Utilized in educational settings for practical demonstrations, experiments, and teaching purposes in chemistry and related fields.
Intelligent distillation solutions play a pivotal role in industries demanding precise separation, purification, and analysis, contributing significantly to the quality and efficiency of various processes.
Key Features of Intelligent Distillation Solutions
- Precision Control: Offers precise temperature and process control for optimal results.
- Automation: Incorporates intelligent automation for efficient, hands-free operation.
- Safety Measures: Built-in safety features ensure secure handling and minimize risks.
- Real-time Monitoring: Equipped with sensors for continuous monitoring and adjustments.
Dimensions and Specifications
- Dimensions vary per apparatus, catering to different capacity and space requirements.
- Specifications include temperature ranges, material composition, and maximum output capacities.
Why Choose Labotech for Intelligent Distillation Solutions?
Labotech stands out as a premier provider of high-quality intelligent distillation solutions. They stand out as an exceptional choice due to their unwavering dedication to excellence, dependability, and ensuring customer contentment:
- Quality Assurance: Ensures top-notch products meeting industry standards.
- Competitive Prices: Offers competitive pricing without compromising on quality.
- Expert Support: Provides excellent customer service and technical assistance.
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